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Ceramic Honeycomb Foundry Filter
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Ceramic Honeycomb Foundry Filter

Quantity:
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  • 100, 000pieces/Month

  • Wooden Box, Carton Box with Pallet

  • L/C, T/T, D/P, Western Union

  • CHF

  • Square, Circular, Triangular, Hexagonal, etc

  • 100cpsi, 200cpsi, 300cpsi, etc

  • Casting

  • DXY

  • China

  • 1580< Refractoriness< 1770

  • Long Time Materials

  • Refractory Material

  • Square, Circular, Triangular, etc

  • Mullite, Cordierite, High Alumina, etc

  • 50*50, 40*40, 65*65, 50*75, etc

Product Description

Honeycomb Ceramic Filter also can be called Extruded Ceramic Filters or Molten Metal Cellular Filters, are widely used as molten metal filtration in metallurgical and foundry industries. This product has the characters of excellent resistance to thermal shock, high strength, high porosity and specific surface area. With its unique straight channel honeycomb designs, it can increase the specific surface area between molten metal and ceramic filter, thereby to improve its adsorpting and capturing tiny impurities ability, so as to get ride of non-metal impurity and gas, make the metal liquid steady, purify metal liquid. It can not only reduce casting cost, but also improve casting quality.

Honeycomb ceramic is new developed ceramic part. Because of it's features of corrosion resistances, large specific surface area, small heat resistance, good thermal conductivity and excellent thermal-shock resistance, fast heat exchanging and energy saving. It's widely used in many fields. The honeycomb ceramic as the heat exchange media is the key part for heat storing HTAC ( High Temperature Air Combustion) technology. It is the best choice for RTO, heat exchanger and other environmental protection and energy saving products.

The advantages of honeycomb ceramic filter as follows:
*Geometrical shape
*High dimensional accuracy
*Good mechanical and handling properties
*Maximum service temperature 1450° C, it is applied to grey iron, ductile iron and malleable iron
*Grey iron requires cell diameters of less than or equal to 2 mm, spheroidal graphite iron requires cell diameters of 2 mm and greater
*High strength(≥ 15MPa)
*High thermal shock resistance(R-900° C, five cycles no cracking)
*Good resistance to chemical attack and slag and metaql penetration
*With excellent volume effect ad creep resistnce(refractoriness1580° C)
*Sepecifications: Circular spuare, round, Hexagon
*Pore Density ≤ 400/square inch

Applications:
*Tower packing-high surface area, uniform distribution fluid, high efficiency of mass transfer
*Catalyst carrier-reduce the oxidation temperature of VOA in purification of industrial exhaus gas
*Thermal regenerative packing-good heat capacity, saving energy 40-70%in RTO system
*Gas combustion distributing plate-distribute uniformly and make the combustion complete, saving energy more than 10% refractory kiln furniture-low bulk density, good thermal efficiency
size(mm) Hole shape Aperture (mm) Hole quantity
(PCS)
Cell-opening
ratio (%)
Pieces per cube
100 × 100 × (20) Square 2.2 × 2.2 33 × 33=1089 52.70 (5000)
100 × 100 × (20) Square 2.5 × 2.5 31 × 31=961 60.06 (5000)
100 × 100 × (20) Square 3.0 × 3.0 24 × 24=576 51.84 (5000)
81 × 81 × (12.5) Square 1.46 × 1.46 44 × 44=1936 62.89 (12193)
75 × 75 × (15) Square 2.2 × 2.2 26 × 26=676 58.17 (11852)
75 × 75 × (15) Round Φ 2.5 492 42.94 (11852)
120 × 65 × (20) Square 2.2 × 2.2 38 × 20=760 47.16 (6410)
100 × 65 × (20) Square 2.2 × 2.2 33 × 21=693 51.6 (7692)
100 × 60 × (12.5) Square 2.2 × 2.2 33 × 20=660 53.29 (13333)
100 × 50 × (20) Square 1.6 × 1.6 50 × 24=1200 61.44 (10000)
66 × 66 × (12.5) Square 1.2 × 1.2 42 × 42=1764 58.31 (18365)
66 × 66 × (12.5) Square 1.46 × 1.46 37 × 37=1369 66.99 (18365)
66 × 66 × (12.5) Square 2.2 × 2.2 26 × 26=676 75.11 (18365)
66 × 66 × (12.5) Round Φ 2.4 440 45.7 (18365)
60 × 60 × (20) Square 1.6 × 1.6 29 × 29=841 59.80 (13889)
60 × 60 × (15) Square 2.2 × 2.2 20 × 20=400 53.78 (18519)
55 × 55 × (12.5) Round Φ 2.3 367 50.41 (26446)
55 × 55 × (12.5) Square 2.2 × 2.2 21 × 21=441 70.56 (26446)
55 × 55 × (12.5) Square 1.15 × 1.15 37 × 37=1369 59.85 (26446)
50 × 50 × (12) Square 2.2 × 2.2 19 × 19=361 69.89 (33333)
50 × 50 × (12.5) Round Φ 2.3 294 48.86 (32000)
40 × 40 × (10) Round Φ 2.2 172 40.86 (62500)
40 × 40 × (10) Square 1.4 × 1.4 22 × 22=484 59.29 (62500)
Φ 90 × (12.5) Square 2.2 × 2.2 696 52.95 (12582)
Φ 60 × (10) Square 1.44 × 1.44 502 36.82 (35368)
Φ 52 × (7) Square 2 × 2 234 44.07 (67304)
Φ 52 × (7) Square 1.44 × 1.44 286 27.93 (67304)
Φ 50 × (10) Round Φ 2.3 109 23.06 (50955)
Item
material
Al2O3
(%)
Hole type Milli hole( μ m) Coefficient of Thermal Expansion ( × 10-6/ ° C) Softening temperature
( ° C)
Max. Working temperature
( ° C)
Compressive Strength (MPa)
Cordierite 37 Round, square and delthyrium 2-3 ≤ 1.8 1390 1350 ≥ 12
Mullite 46 2-3 ≤ 4.0 1550 1500 ≥ 15
ZrO-Mullite 70 2-3 ≤ 5.5 1650 1580 ≥ 15
ZrO-Corundum 70 2-3 ≤ 5.5 1700 1650 ≥ 15

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 dengxiao0303@hotmail.com
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